Background
A high-volume pharmaceutical facility struggled with inconsistent changeovers, impacting OEE and throughput. Operator execution varied significantly across shifts.
Challenges
- Variability in multi-operator changeover steps
- Excess reliance on experienced technicians
- Extended line downtime during product switches
What 8chili Delivered
- Digital-twin SOPs for changeovers
- Step-enforced competency-mode training
- DRIFT scoring to quantify accuracy and speed
- Multi-shift standardization